After
the sole has been stitched to the shoe GRISHKO masters start the process
of hammering the pointe shoe
box (working the shoe with a specialized hammer) which they repeat twice.
In our factory this is all done manually.
In the first stage the master spreads paste around the inside of the damp
box, so as to prevent lumps forming and to be sure that all the layers are
evenly glued.
That
way the box has even thickness and is equally strong on all sides. If the
customer prefers we can make the wings of the box thinner. After the sole
has been stitched on and the pointe shoe turned inside out, the master
hammers the shoe box again, leveling the whole area and polishing it on
all sides. Special care is given to the platform – it is adjusted with
mathematical precision down to the last millimeter. The edges of the
platform which have to be accurately shaped, are balanced and smoothed to
perfection. It is the upper and side borders that are vital for the stability
of the pointe shoe.
A
lot of manufacturers use specialized, mechanical presses for this
procedure and only execute the last stage by hand. This does not allow the
box to obtain the best form, because when pressed mechanically the paste
can harden unevenly, the box can become lumpy and the edges of the
platform may be uneven.
At
GRISHKO‘s the box is glued with natural and environmentally friendly
paste, which has a dextrin-flour base. It becomes flexible
on exposure to high temperature and humidity. When a ballerina starts
dancing in these shoes, the heat from her feet makes the paste flexible
and allows the box to mould
itself to her foot.
Other
companies do not have such a potent and flexible paste,
as they use synthetic or semi-natural glues.
Another
characteristic attribute of our pointe shoes, which cannot be obtained
through mechanical production, is a well
flattened sole, as our masters actually hammer the pointe shoe
manually. When produced
mechanically, the bottom is often a convex shape.
In
summary, using these methods skilled GRISHKO craftsmen carefully create
each and every shoe perfectly with attention to minute detail. This offers
significant benefits over mechanical processes.
Grishko
Pointes made for the World
Market are carefully quality control checked and signed by the cobbler.